Andrew Dow, or George as
he is known, author of ‘Pegasus, the
Heart of the Harrier’, came to talk to the Association on May 12th. Of
his thirty years in the industry, the last sixteen were as business
manager for the Pegasus and that is why he came to write the history of
the engine.
The story had its real start, said George, in 1953
when NATO, at
the depths of the Cold War, realised that the acquisition of nuclear
weapons by Russia and her allies required a review of NATO defence
policies. A group from the American army and air force, the British
army, and the French air force, known within NATO as the ‘four hot
colonels‘, was given the task of researching the subject and making
recommendations.
Looking at air operations they found that long
concrete runways and
all their facilities were highly visible, highly vulnerable, and not
easily defended against tactical nuclear strike. The colonels made
their recommendations laying great emphasis on mobility and the
dispersal of aircraft away from airfields.
The Early Years Of The Pegasus
No technology for vertical flight existed and the armed helicopter was
still many years off. The best that could be done was a fighter that
could operate off grass fields. This led to a NATO specification
resulting in the Fiat G91, powered by Bristol’s Orpheus engine, and in
working relationships between NATO and Bristol which were to be crucial
to the birth of the Pegasus.
One of the four hot colonels, Pierre Gallois, was
the senior air assistant to the French Defence Minister. It was one of
Pierre Gallois's jobs to be in close contact with the French aviation
industry, and from time to time he met a USAF Colonel called John
Driscoll, who was the senior air officer in a NATO organisation based
in Paris, the Mutual Weapons Development Agency (MWDA), funded by the
Pentagon in support of NATO. Another contact was a former French
aircraft manufacturer, of a particularly inventive turn of mind, called
Michel Wibault.
Wibault was about 56 or 57 when he was made aware of
the NATO requirement for truly dispersible high performance aircraft.
Wibault was highly creative and in 1919 built his own aeroplane and the
following year created his own company. He remained in business until
1934 when he sold the company to Louis Breguet. He then worked as a
consultant until the invasion of France in 1940 when he and his
wife Marie Rose escaped to England. Marie Rose was very much a society
woman in pre-war Paris and she had something of a reputation among
wealthy men. Among her many friends was Thomas Hamilton, who spent a
lot of time in Paris to promote his propellers.
In London General de Gaulle appointed Wibault
Technical Director of ‘France Forever‘, an organisation aimed at
galvanising American support for occupied France; so the Wibaults moved
on to New York. Michel got a job with Republic Aviation and joined
Alexander Kartveli on the design of the XC-12, later known as the
Republic Rainbow, and on the little Seabee amphibian. Thomas Hamilton
introduced Marie Rose to Winthrop Rockefeller, and she in turn
introduced him to Michel. That resulted in Rockefeller supporting
Michel as an aviation consultant for the rest of his life.
In the early 1950s, while still in America, Wibault
started to look at vertical flight and over the next few years took out four patents, funded by Winthrop Rockefeller's Vibrane
Corporation which provided support to Wibault. In his fourth 1955
patent application Wibault arranged his machine to have four
centrifugal compressors, two in tandem each side, mounted on transverse
horizontal axes. The compressors were arranged around the centre of
gravity of the aircraft and were contained in casings which could be
turned on their axes so that the exit nozzles could discharge down, or
to the rear, or at any angle between. (ie what we now call vectored).
The engines were shaft turbines, driving through gearboxes, with
provision for one engine to drive pairs of compressors. He had a look
at the Rolls-Royce RB109, which was to become the Tyne, but later
realised that a single BE25, the Bristol Orion, would provide all the
power that he needed. As a result he had exchanges with Bristol on its
performance.
By this time, John Driscoll of MWDA had met Wibault
and advised him to concentrate on combat aircraft. This advice was
timely, because not only was the need for a vertical take-off fighter
emerging from the work of the four hot colonels, but Wibault had by
then made a fundamental breakthrough in powerplant geometry. So he set
about designing a realistic aircraft and seeking support for it. He
talked to the French Defence Ministry, and although Colonel Gallois
and René Pleven supported him, they made no progress because the Air
Staff seemed more impressed with the work at Rolls-Royce Derby on lift
jets. He also went to French aircraft manufacturers but they were more
interested in what the Air Staff wanted, and to Charles de Gaulle, who
had yet to become President of France but who Wibault thought could
influence things, but de Gaulle told him that there wasn't any money.
When eventually he had come up with a firm proposal,
Wibault went back to John Driscoll who was spending MWDA money on the
Bristol Orpheus for the G91 and having frequent meetings with Stanley
Hooker and Bernard Massey, the designer of the Orpheus. So Driscoll
invited Wibault to one of those meetings and had each make a
presentation: Hooker on his engines and Wibault on his VTOL concept.
That was the moment at which the partnership was formed: Wibault of the
inventive, imaginative mind, and Bristol Aero Engines, purveyor of
powerful lightweight engines.
Wibault produced a brochure, dated March 1956 and a
copy was sent to Hooker who passed it to Gordon Lewis, his projects
man, for his comments. On 27 July 1956 Hooker, Massey and others
attended a meeting in Paris with Wibault, at which Hooker said that he
was so convinced of the correctness of Wibault's proposals that he was
having specifications and drawings produced on the design for a
centrifugal compressor engine as proposed by Wibault, on condition that
the subsequent development programme was conducted by Bristol.
However, Lewis disagreed with the four centrifugal
compressor scheme and favoured an axial Olympus compressor/fan, with
its own intake, driven by the Orion via a gearbox and discharging
through just two nozzles, one each side. Hooker looked at Lewis’s
scheme and told him to go to see Wibault. Lewis found Wibault friendly
and helpful, and he quickly produced a sketch of the Gyropter
with Lewis’s proposal embodied.
A copy of Wibault's March proposal had gone to
Winthrop Rockefeller who asked Professor John Markham of the
Massachusetts Institute of Technology to examine it. On 9 August Hooker
and others met Markham in Paris and explained that Bristol now wished
to take the route proposed by Lewis. When he was told of this,
Wibault’s reaction was that, while he still thought his layout was more
efficient, he felt sure that an association with Bristol was the best
possible solution for common benefit.
Things moved quickly. Towards the end of September
Hooker and John Innes of the Business department went to talk terms
with Wibault and they also discussed the prospects of external funding
for the work Bristol was to undertake. MWDA was thought to be one of
the possibilities but there were others. After some discussion it was
agreed that Bristol should prepare a patent specification. This was
done by Robert Jaggard, the company's patents administrator, and Lewis,
and was filed on 29 January 1957 in the names of Michel Wibault and
Gordon Lewis. At Jaggard’s insistence a second pair of nozzles was
added at the end of the jet pipe.
The Project team in Bristol at that time, under
Neville Quinn, consisted of Gordon Lewis, Basil Blackwell, Freddie
Pitts, Pierre Young, and Charles Marchant. Neville Quinn played a vital
role in persuading the others that this was a good project, and in
persuading Lewis that he should pursue it. It soon resulted in project
BE48, complete with gearbox. But thinking moved on. More engineers,
such as Ralph Denning, Arthur Sotheran, Darrell Williams and Mike
Williams joined the effort. The BE48 was drawn on 26 August 1956, three
weeks after Lewis's first proposal, but it was soon realised that the
Olympus fan would be better if driven by its own power turbine. This
could not be done if the Orion was retained.
The Orpheus was seen as a suitable replacement, not least
because it had a large diameter shaft through which the shaft of a new
turbine, to drive the Olympus fan, could pass. The resulting
engine, designed under the leadership of Charles Marchant, was called
the BE52 with the Olympus fan as the low pressure system and the
Orpheus as the high pressure system. The gearbox was now not
needed and much weight was saved. The first design scheme was
drawn up on 17 December 1956.
An important matter was to define the performance of
the engine well enough to tell potential airframe companies what was
being proposed. An Advanced Performance Folder (APF) was prepared for
the BE52. Several copies went out, to Wibault who was undertaking
discussions with various French airframe companies, and among British
companies to Short Brothers, who at the time were developing the SC1,
and were seen as experts in jet VTOL. However, Shorts used a meeting
with the MWDA to argue that vectored thrust was a bad idea and that
money should instead be put into jet lift!!
The BE52 design study was soon superseded, in February
1957, by the BE53. Among many changes, it incorporated an increase in
mass flow but more importantly it provided for the fan to supercharge
the high pressure core of the engine. A single air intake was proposed.
This was now the basic engine layout upon which the Pegasus was
founded. A new performance statement was produced in March 1957, and a
Project Study in June. These were circulated in the industry, in this
country (although almost certainly not to Shorts) and in France and
America. A copy of the new APF is thought to have gone to Hawker's head
office but it did not filter down to Kingston. However, the Project
Study (PS17) did reach Kingston, as a direct result of Sir Sydney Camm
asking Stanley Hooker what he was doing about VTOL. When he did so, he
observed that he was not impressed by the inefficiency of Rolls-Royce's
proposals for lift jets.
Hooker sent a copy of the Project Study to Camm, and
it was his covering letter that included the memorable statement that
"I should need a lot of convincing that there is any advantage in
giving the take-off and landing engines a free ride round the
countryside." It was the receipt and analysis of PS17 that caused
Ralph Hooper to go down to Bristol to talk to Gordon Lewis. July 26
1957 was an important date, for it marked the true start of the
remarkable and wholly constructive relationship between Gordon Lewis
and Ralph Hooper. At the time Hooper had produced a proposal with a
three-nozzle version of the BE52, complete with aerodynamic balances on
the two front nozzles.
One of the matters that Hooper was keen to raise was the
hot exhaust, which he understood was still proposed only as a single
cascaded nozzle. He wanted to propose that the hot exhaust should
be split, and that it, and its nozzles, be placed much further forward.
This was both a problem and an opportunity for Lewis who knew that the
engine layout proposed in the Project Study relied upon the lever-arm
effect of the hot exhaust to balance the fan discharge which would be
lost if the hot nozzle was brought forward. He was also concerned that
having the nozzles too close to the turbines could cause vibration
problems upstream, and events proved him right on this. He was
still reluctant to propose changes from the Olympus and Orpheus
components, as a means of containing cost.
But here was a potential, respected and serious
customer who wanted something different. Hawker was seen as markedly
different from Shorts, who had been treacherous, and it is unlikely
that Bristol knew much about the various paper studies being undertaken
by French companies. Hawker was seen as very real, and of course there
had been a good relationship between Hawker and Bristol for very many
years. As a result of this first discussion the engine was redesigned
to bring the rear nozzles forward, and place them at the end of a very
short jet pipe, alongside the fuselage. This could only be done if the
hot thrust could be increased to more or less the level of the cold
thrust, because the net vertical thrust of the whole engine still had
to pass as closely as possible through the aircraft's centre of
gravity.
Gordon and Pierre Young had already realised that
the hot thrust could be increased by sending fan air into the core,
thus supercharging it. This was a crucial step in the evolution of the
engine, and to do this they had to get away from using existing
parts. It gave them the chance to make the Olympus fan in
mirror-image, to rotate anti-clockwise when seen from the front, and
thus incorporate contra-rotation. This was not a new idea, and it is
true that Ralph Hooper raised the matter with Gordon Lewis. Once Gordon
realised that the engine was going to have to be redesigned, and that
the presence of Hawker as a potential customer was a good reason for
committing that expenditure, the decision was far easier than if it had
been just a paper project. This permutation was called the BE53/2 and
in its first incarnation was eventually to be called the Pegasus 1. Any
design that preceded it was not a Pegasus. With this new configuration
a decision was made to manufacture two engines in No. 4 Shop.
In summary, the evolution of the engine can be seen
to have taken four steps from Michel Wibault's Gyropter proposal:
The BE48 replaced the centrifugal compressors with the axial Olympus
l.p. compressor, using it as a fan;
The BE52 replaced the Orion and its gearbox with the Orpheus, but
retained the separate intakes for the core engine;
The BE53 did away with the separate intake and used the fan to
supercharge the core, giving more power;
The BE53/2, the first Pegasus, introduced contra-rotation and confirmed
the use of four nozzles rather than three.
All of the discussion between Bristol and Hawker was
characterised by a complete absence of not-invented-here
problems. In this sense the Pegasus, in its evolution, was very
fortunate. It is not a characteristic that has enhanced all
engine programmes. By this time, Michel Wibault had little involvement
in the evolution of the design. He was still retained as a consultant
by Bristol, and as he once declared in one of his letters to
Rockefeller, he was better equipped to pursue airframe companies. This
he did, particularly in France, educating as many as possible in the
virtues of vectored thrust. George went on to cover more of the early
history of the Pegasus but space does not allow it to be included and
this is as good a place as any to stop. If you want the full story, buy
George’s splendid book reviewed in Newsletter No.25; highly recommended.
The vote of thanks was given by the editor who
thanked George for his superbly researched work.