Your editor, Chris Farara recalls his life with Hawker.
I had always been interested in aircraft; one of my
earliest
memories is sitting in a push-chair in 1941, aged about three, and
telling my mother that the aeroplane flying over was a Wellington. I
felt quite affronted when she said “Don’t be silly, you can’t possibly
know that”. But I did because I had been given a large picture book of
British aircraft for Christmas and the Wellington was in it. This
interest was nurtured by my father, an automobile engineer, at that
time teaching servicemen about engines at the Chelsea College of
Aeronautical and Automobile Engineering, who made me cardboard cut-out
aircraft models and, later, a pseudo Meccano set, the original being
unobtainable in wartime England. So, when I came to choose a career
path in the 1950s, it had to be aeronautical engineering.
There were few places to do a degree course then,
just three in
London: Imperial College, Queen Mary College and Northampton College
London. My ‘A’ levels weren’t good enough for the first, the second
wouldn’t take me so NCL it was. I enjoyed my time at what would soon
become the City University. In those days graduates were sought by the
companies who visited the colleges to assess the students and present
their employment case. I was invited by de Havilland and Hawker
Aircraft to see their facilities and be interviewed by senior
engineering staff. Paul Boone was a contemporary and together, in some
trepidation, we went to Kingston to be seen by Roy Chaplin who was very
welcoming and kind. He took us on a tour of the factory which, as my
holiday job had been at the extensive Vickers factory at Weybridge,
left me wondering where the rest of it was!
From
Graduate To Early Retirement - Part 1 Flight
However, what grabbed our
attention was the sight of a strange little secret aeroplane with bent
down wings, which, Roy told us, would take-off and land vertically.
That did it for me. We were told that they wanted us so I went home to
await the letter of offer.
Next week I had my DH visit and was offered a place in the flight test
instrumentation department, receiving a letter soon afterwards - but
nothing from Kingston. Frustrated I phoned Personnel and asked if
Hawker wanted me. “Oh, didn’t we tell you? (Blunder number 1) yes of
course we do” they replied. So, in July 1960 I joined the Apprentice
Training School where I had to fill in a form in which one question was
where I thought I would eventually like to work; I answered Flight
Development. After a few weeks in the School I was given my programme
of departments to sample - there was no flight Development. (Blunder
number 2). The Supervisor told me it was too late change the programme
but when I was at Dunsfold I was to go and see Fred Sutton, the Chief
Flight Development Engineer, and ask if he would take me in for a
couple of weeks. This I did and Fred agreed. The office was on the
ground floor of the control tower, and in an adjacent pre-fabricated
hut, with the test pilots upstairs. I really enjoyed my time there so I
asked Fred if he would like to take me on full time in due course and
to my delight he said “yes”.
In the Summer of 1961, aged 23, I drove down to
Dunsfold from Esher to start my first proper job, at £18 per week. I
went into the Personnel office in the old parachute building and said I
was Chris Farara reporting for duty. This caused the clerk to start
frantically thumbing through files in a cabinet finally saying that
they didn’t know I was coming and that “Kingston never tells us
anything”. (Blunder number 3). As I knew the layout of Dunsfold I was
sent on my way to find Flight Development in its new offices at the west end of the Production Hangar.
The familiar faces were still there: Ambrose Barber,
Alan Gettings, Brian Beaumont, and Charlie Phillips. Ambrose and Alan
covered aerodynamics (stability and control and performance) while
Brian and Charlie did systems (electrics/avionics and hydraulics and
fuel/powerplant) but there were no hard divisions. New to me were Eric
Ellis in a wheel chair (caused by a motorcycle racing crash on the Isle
of Man) who did analysis and Peter Wreford-Bush (Flight Technician
Dunsfold), a Hawker man returned from Canadair where he had worked on
flight testing the Sabre. Soon we were joined by another graduate, Russ
Fairchild. Ambrose was given the job of mentoring me in the ways of the
department and teaching me practical flight testing, very different
from the theory taught at university. Ambrose and I got on very well
together and I count myself very lucky to have had him as my mentor and
friend. The department was completed by two young woman trace readers,
a records clerk, Bill Dix, and Fred’s secretary Janet. It was a very youthful
and happy office with lots of repartee and good natured fun; and what a
wonderful place to work, deep in the Surrey countryside in the most
beautiful surroundings - with aeroplanes! Bill Bedford was now Chief
Test Pilot, Hugh Merewether his deputy, with Duncan Simpson and David
Lockspeiser as production test pilots. Altogether a really good small
and enthusiastic team led by the reserved and undervalued (except by
the pilots) Fred Sutton. A retired naval officer he was technically
astute but not comfortable managing people, leaving that to Peter.
We worked closely with the Experimental Hangar under
the Manager, Len Hearsey and Foremen, Alan Wigginton and Bert Hayward,
the Instrumentation Department run locally by John Weekes under ‘Jumbo’
Betteridge and the Bristol engine reps, John Vowles and Mike Chittenden
who married one of our trace readers, Brenda. The Senior Air Traffic
Control Officer was Bertie Coopman who always got the pilots home
exactly on time by continually updating their ETAs.
Each of the flight test engineers was allocated one
of the test aircraft so that he became familiar with it. Ambrose’s was
XP836, the second P.1127, so I assisted him on that one. I soon had my
own P.1127, XP976. We had to fill in the CAT (condition of aircraft for
test) form and take it over to Experimental so they could prepare the
aircraft in the required engineering and external stores configuration,
fuel state which we calculated based on hovering performance using
current atmospheric data, instrumentation recorder fit (A13 and CID
paper trace and AOP automatic observer panel of photographed dial
instruments) and so on. We also had to inform Instrumentation which
parameters had to be recorded. The pilot’s briefing note was compiled
from the flight test requirements from Kingston specialists, the load
sheet and the clearance documents (RDA13 and RDA94). We sat down with
the test pilot (TP) as he transferred the test details to his paper
roll kneepad.
When the aircraft was ready we collected the FAF
(flight adjustment form), which declared the state of the aircraft,
from Experimental and took it to the pilot and had a final talk about
any last minute changes, including updated VTO and hover fuel states.
We had to weigh the aircraft on the scales in the Production hangar
before and after flight to cross check with the instrumentation fuel
counter. In the early days of VTOL we filmed every take-off, hover and
landing with a 16 mm Bolex camera and had our departmental brown Austin
van down by the grid for radio contact with the pilot throughout the
test. It was also necessary, for correcting performance data, to
measure the outside air temperature with a whirling arm thermometer,
obtain the atmospheric pressure with an altimeter and measure the wind
speed with a hand-held anemometer, near the grid. We recorded this data
on a pro-forma on which we noted details of the flight as it happened,
including stopwatch times of cardinal events such as: engine start,
full travel control checks, wheels off ground, manoeuvres and touch
down. After the flight and a chat with the TP we would do a formal
debrief with him, and he would then write up a narrative report from
his knee-pad notes. Post flight John Weeks would remove the recorders
and take them to his laboratory to unload the paper and film spools and
process them. He would call us when they were dry and we would collect
them and take them to our office for analysis. We had a film reading
box for the AOP and cardboard scales we had made from the trace
calibrations provided by Instrumentation. The paper rolls were
stretched out on our desks and we compared the record with our
stopwatch times and the debriefs and noted any unserviceable parameters
for Instrumentation to fix. The pilots, especially Hugh Merewether,
would often look through the traces with us as would the local Bristol
engine people and visiting engineer Michael Miles.
Full analysis followed, sometimes with Kingston
specialists present; Robin Balmer, Dave Rees and Trevor Jordan might be
there to review and collect urgent data, after which we would analyse
the records from the series of flights and prepare a formal report, a
Flight Development Note (FDN). In those days the more comprehensive
Flight Development Reports (FDRs) were often prepared by the TPs with
our assistance. This was pre-photocopier so all reports were typed on
translucent paper with yellow ‘carbon’ paper face-up behind to give a
printable sheet on blue-print machines - very difficult to correct.
Thanks to Paul Rash we have all these old reports at Brooklands,
together with the 16 mm movie films…and the camera. During the P.1127
testing Ralph Hooper would come down to see how his project was getting
on and to observe any development problems with us, down by the grid.
For spinning trials we had simple telemetry in a hut
on the airfield equipped with an instrument panel for a safety TP to
monitor altitude and to help the airborne TP identify spin direction if
this was unclear. Telemetered aircraft data (control positions,
rotation rates, altitude etc) were displayed continuously on pen and
paper readouts for simultaneous monitoring by the FT engineers. It was
recorded for later analysis.
Peter Wreford-Bush’s equivalent at Kingston was
Nigel Money (Flight Technician Kingston), another returnee from Canada,
Avro Canada in this case, where he had worked on the design of the
CF105 Arrow. He eventually joined Flight Development and prepared the
flight test programmes, instrumentation lists and monthly summary
reports which I helped him with. I learned much from him and when he
later returned to Kingston I took over as Head of Flight Programmes.
One winter when I was at home with ‘flu’ Ambrose
phoned to say that Fred had asked the office if anyone wanted to go to
Germany for three months to work with the Dornier flight test team on
their Do.31 VTOL transport programme being done in partnership with de
Havilland. Nobody had volunteered so Ambrose advised me to call Fred
asap if I wanted to go. My wife was happy so I called and got the job.
The Dornier story will have to wait for another time.
When Folland was taken over by HSA, Gnat Trainer
final assembly was moved to Dunsfold together with their flight
development (and production) people, who were housed in Nissen hits to
the west of the Experimental hangar, to run their test Gnats and
ejection seat trials Meteor flown by their test pilots led by Mike
Oliver. In due course Fred’s department, which now included Colin
Wilson, was merged with the Folland people in the Nissen huts with Fred
in charge, Folland’s John Lewendon as Head of Flight Test Operations
(FTO) and Peter Wreford-Bush as Head of flight Test Instrumentation
(FTI). Most of we Hawker engineers were in FTO with Folland’s Ron
Cooper, Peter Amos, Eric Crabbe and others whose names escape me. Also
Reg Smyth from Kingston joined me in Flight Programmes.
To be continued.